Concrete Recycling System

Customized systems for washout water and returning concrete treatment in precast and readymix batch plants

MCT reclaiming systems are fully integrated with the batching plant and Distribution system and their automatic washing systems.
Our customized solutions in the reclaiming of materials are meant to reduce the wastes and minimize the production costs.

Water treatment and Filter presses systems

Slurry Separator

The material separator

Revolutionize your concrete waste management with MCT’s Slurry Separator.
The Slurry Separator system is specifically designed for the ready-mix and precast concrete industries, enabling the recycling of unused concrete and wash water. Through its multi-step separation process, Slurry Separator efficiently recovers sand, aggregates, and fine particles, ensuring optimal reuse in the production of new materials.

Patented Design

A low-wear, energy-efficient system that delivers exceptional performance.

Installation Flexibility

Available in mobile or stationary versions, the system perfectly adapts to your operational needs.

Environmental Responsibility

Reduce waste and optimize the use of natural resources while enhancing your company’s profitability.

Capacity

Handles between 1 and 25 m³ of concrete per hour, depending on the configuration (ready-mix or precast).

Particle Size Range

Separates aggregates ranging from 0.2 mm to 24 mm.

Recovery Rate

100% recovery of aggregates.

Energy Consumption

Low energy use thanks to its patented design with slow rotating blades.

Automatic Filter Press

Don’t lose a single drop of water

The MCT automatic filter press is designed to meet the wastewater treatment and concrete residue management needs of the concrete industry. This innovative system uses high pressure to efficiently separate water and solids, producing dry mud filter cakes and thereby reducing waste management costs.

Full Automation

Operates automatically, reducing workload and maintenance requirements.

Ready-to-Use Solution

The filter press comes fully pre-installed in a container, with all necessary options for immediate on-site use.

Environmentally Friendly

Reduce wastewater while optimizing material recycling, contributing to more sustainable production.

Filtration Pressure

Between 70 and 85 PSI to ensure optimal dewatering.

Plate Sizes

Available in 470 mm, 630 mm, or 800 mm, with the option to add up to 40 plates.

Dewatering Efficiency

Cakes with a moisture content below 20%, minimizing waste transport costs.

Hourly Capacity

Up to 100 m³ of water treated per hour.

Water Softener

Protect your equipment

The MCT water softener is designed to optimize your industrial processes by removing minerals responsible for water hardness, such as calcium and magnesium. By reducing these deposits, it extends the lifespan of your equipment and enhances the efficiency of processes requiring pure water.

Equipment Protection

Prevent scaling and mineral deposits in your machines, increasing their lifespan and reducing maintenance costs.

Simplified Installation and Maintenance

Designed for easy integration into your existing installations, with minimal maintenance required.

Optimized Water Quality

pH between 8 and 9, adjusted by a CO2 dosing station. Treat up to 100 m³ per hour.

Eco-friendly Solution

Reduce the use of cleaning chemicals and minimize environmental impact by improving water quality.

Recycle 100% of your concrete waste

Precast solutions

MCT reclaiming systems for precast are composed by solid separator screws collecting wash-out water from mixers, flying buckets and casting machines. The solids separated by the screw can be re-entered in the production loop, while several devices, according to the required quality and customer site features and requests, can treat the water downstream.
These systems can also treat colored water and adjust the pH of the water at the system outlet, to avoid any waste of the wash-out water.

Ready-mix solutions

MCT reclaiming systems for ready-mix are specially designed considering the amounts of returning concrete, wash-out water and site specifications. Several treatment methods are available in order to optimize the system to the particular concrete production facility, fully integrated with the batching plant.
Concrete separating screws with downstream treatments for fines, settling ponds management, chemical products management, and hardened concrete treatment are all solutions available fit every customer’s need.

Any questions?

Contact our specialists today for any information and solutions concerning your concrete technology improvement.








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